Precision Custom Helical Gears for Robotics

We provide precision 5-axis CNC machining, hobbing, and profile grinding tailored for high-torque robotic helical gears. Delivered strictly to AGMA 10+ / ISO 6 standards with proactive DFM feedback and full 3D CMM inspection.

Precision Custom Helical Gears for Robotics Featured Image
Overview

Why Helical Gear Accuracy Matters in Robotics.

Helical gears in robotic joints do more than transmit torque smoothly under heavy loads. They directly influence backlash, axial force distribution, and acoustic performance across your assembly. We machine custom robotic helical gears with strict control over helix angle accuracy, tooth profile, bore tolerance, and concentricity, helping engineering teams minimize assembly variance and noise from prototype testing to small-batch production.

  • Precise tooth profile and helix angle for smooth meshing.
  • Accurate bore and interface for proper axial alignment.
  • Prototype and small-batch support for design validation.
  • CMM inspection for concentricity and critical gear features.
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Product Intro Image
Project Overview

Manufacturing Details

Product Specs Image
Material 20CrMnTi, 8620 Steel, Titanium Gr5, 7075-T6
Process 5-Axis CNC Milling, Gear Hobbing, Grinding
Surface Finish Carburizing, Nitriding, Black Oxide
Tolerance AGMA 10+ / ISO 6, Bore Tolerance ±0.005 mm
Capacity Module 0.5 – 3.0, Max Diameter 300 mm
Application Robotic Joints, Actuators, Reducers
Highlights

Why Choose Our Helical Gear Manufacturing

  • 5-Axis Precision Featured Image

    5-Axis Precision

    High-speed 5-axis CNC machining handles complex helix angles, tight bore tolerances, and critical gear features in one setup.

  • Low-Backlash Control Featured Image

    Low-Backlash Control

    Accurate tooth profiling and smooth surface finishing minimize rotational play and quiet operation in robotic drive assemblies.

  • Verified Quality Featured Image

    Verified Quality

    Every production batch includes full CMM measurement reports, tooth inspection, and material certificates to ensure total compliance.

  • Flexible Production Featured Image

    Flexible Production

    On-demand manufacturing supports early-stage prototype validation through to small-batch production with no MOQ restrictions.

Composition

Component Material & Finish

FAQs

FAQs

Have technical questions about tolerances or manufacturing specs? Upload your 2D/3D CAD drawings for a quick DFM review and instant quote.

What 2D/3D CAD file formats do you accept for quotation and manufacturing?
We primarily accept STEP (.step / .stp), IGES (.igs), and PDF formats. We can also process native SolidWorks (.sldprt) files. For accurate quoting, please include 2D PDF drawings for critical GD&T tolerances and gear specs.
What gear accuracy standards can your 5-axis machining process achieve?
We machine custom helical gears up to AGMA 10+ / ISO 6 standards. Our multi-axis CNC and profile grinding equipment maintain bore tolerances within ±0.005 mm and ensure tight control over pitch, helix angle, and concentricity.
How do you handle heat treatment and prevent gear tooth distortion?
Depending on material requirements, we offer carburizing, nitriding, and induction hardening. To eliminate thermal distortion, critical tooth profiles and bearing journals undergo secondary CNC grinding after heat treatment.
Do you have a Minimum Order Quantity (MOQ) for prototype testing?
No. We offer Zero MOQ support for R&D engineering projects. You can order a single-unit prototype for functional validation before moving into small-batch or volume production.
What quality inspection reports do you provide before shipment?
Upon request, we provide a full quality documentation package for your order, including CMM dimensional reports, tooth profile/pitch verification, material certificates (MTC), and surface finish measurements.
Can we sign a Non-Disclosure Agreement (NDA) for proprietary robot designs?
Yes. We prioritize intellectual property protection. We are happy to execute a non-disclosure agreement (NDA) before you upload confidential drawings or CAD files.